UC Rusal Modernizes Largest Aluminum Smelter


UC Rusal announced the start of modernization of its Bratsk aluminum smelter, claimed to be the world’s largest, to reduce environmental impact and increase efficiency. The first stage of the project will be completed in 2011 at a cost of $350 million.

The modernization program will include:
• Reduction cells to be equipped with alumina point feeders, resulting in better sealing for the reduction cell and significantly reducing emissions;
• Fitting of 24 dry scrubbers to ensure up to 99% fluoride collection;
• Installation of 64 new reduction cells in 16 potrooms, resulting in a 100,000 mt increase in aluminum output;
• Modernization of the air supply systems;
• Replacement of electrical equipment; and
• Introduction of automated process control
systems in all potrooms.

The modernization project is aimed at reducing the smelter’s environmental impact and is expected to result in 40% reduction of the overall volume of hazardous emissions. Before the year 2012, hydrogen fluoride emissions at the smelter will reportedly be cut by 17% and benzopyrene emissions by 30%.

UC Rusal said its specialists are developing a new technology aimed at reducing emissions at Söderberg production facilities and fulfilling modern international standards.